Case Study
One-stop machining service and low-volume production
Case Studies from Different Industry
Challenge: Develop a complex, miniature component for a new minimally invasive surgical tool. Solution: Utilized advanced 5-axis CNC milling to create high-precision parts from medical-grade titanium.
Process:
- Collaborated with the client to optimize the design for manufacturability
- Developed a custom fixturing solution for the intricate part
- Implemented rigorous quality control measures to meet FDA standards Results:
- Achieved tolerances of ±0.005mm, exceeding client expectations
- Reduced production time by 30% compared to traditional methods
- Enabled the client to secure a patent and fast-track FDA approval
Challenge: Rapidly iterate on a smart sports watch design before finalizing for mass production. Solution: Employed a combination of SLA 3D printing and vacuum casting for prototyping.
Process:
- Used SLA for initial concept models and fit tests
- Created silicone molds for vacuum casting functional prototypes
- Provided surface finishing to achieve production-quality aesthetics Results:
- Produced 20 iterations in just 6 weeks
- Saved the client an estimated $100,000 in tooling costs for design changes
- Helped the client launch 3 months ahead of schedule
Challenge: Transition from low-volume production to meeting growing market demand for a smart thermostat. Solution: Implemented a hybrid approach using CNC machining and injection molding.
Process:
- CNC machined critical components requiring high precision
- Developed rapid tooling for injection molding of housing parts
- Established an assembly line for final product integration Results:
- Scaled production from 500 to 10,000 units per month
- Reduced per-unit cost by 40% through optimized manufacturing
- Maintained consistent quality across increased production volume
Challenge: Create lightweight yet durable control panel housings for a new aircraft model. Solution: Utilized advanced sheet metal fabrication techniques with aerospace-grade aluminum.
Process:
- Collaborated on design to optimize for weight reduction
- Implemented precision laser cutting and CNC bending
- Developed a custom anodizing process for corrosion resistance Results:
- Achieved a 25% weight reduction compared to previous models
- Met stringent aerospace quality standards with zero defects
- Helped the client secure a major contract with a leading airline
Challenge: Produce a market-test run of 5,000 units for a new educational toy before committing to full production tooling. Solution: Developed rapid tooling for injection molding, combined with 3D printed inserts for changeable features.
Process:
- Created aluminum tooling for the main body parts
- 3D printed interchangeable inserts for different product variations
- Established a flexible assembly process for various product configurations Results:
- Delivered 5,000 units in 4 weeks, meeting the client’s launch deadline
- Allowed for mid-run design tweaks based on initial market feedback
- Provided a smooth transition to full production, saving 6 weeks in time-to-market
One-stop Manufacturing Solutions
Que vous ayez besoin d'un prototype unique pour la vérification de la conception ou la fabrication en série de produits finaux, nous sommes là pour vous aider.
Prototypage rapide
Our rapid prototyping capabilities enable you to validate designs, perform functional testing, and iterate quickly. With fast turnaround times and expert guidance, we help you refine your product concept efficiently, accelerating your development cycle and reducing time-to-market.
Production à faible volume
Our low-volume production services bridge the gap between prototyping and mass manufacturing. Ideal for market testing, product launches, or niche markets, we offer flexible production runs typically ranging from 10 to 10,000 units.
Production de masse
We use injection molding, high-speed CNC machining, and automated assembly lines to produce large quantities of your product. Our expert team optimizes your design for manufacturability, develops robust tooling, and implements stringent quality control measures to ensure consistent output.
Pourquoi nous
Chez HeyguMake, nous sommes fiers de notre vaste expertise en génie mécanique. Notre équipe de professionnels se consacre à fournir des produits et services de la plus haute qualité à nos clients.
Compétence
Our team comprises highly skilled engineers, technicians, and craftsmen with years of industry experience. Their deep knowledge spans various manufacturing processes, materials, and industries, allowing us to provide expert guidance throughout your project.
Assurance qualité
We use advanced measurement and testing equipment to verify dimensional accuracy, material properties, and functional performance. Our commitment to quality extends beyond the physical product to encompass our customer service, project management, and delivery processes, ensuring a superior experience from start to finish.
Fast Turnaround
Our ability to quickly iterate on designs and produce functional prototypes can significantly accelerate your product development cycle. With Seamark Prototype, you can bring your products to market faster, gaining a competitive edge in your industry.
Questions fréquemment posées
Nous prenons en charge tous les principaux types de fichiers CAO, notamment STEP, IGES, STL, OBJ, etc. Les conceptions doivent être au format de modèle solide pour de meilleurs résultats.
Pour les plastiques standards comme l'ABS et le PLA, nous pouvons livrer des prototypes dans les 5 à 7 jours ouvrables après réception de vos fichiers de conception. Les projets plus complexes peuvent prendre jusqu'à 2 semaines.
Oui, nous pouvons ajouter des pièces mobiles, une intégration électronique et des finitions pour rendre les prototypes aussi fonctionnels que possible pour les tests.
Nous proposons la finition de surface, l'assemblage, l'intégration de matériel et d'autres traitements pour donner aux prototypes l'apparence et le fonctionnement de produits finis.
Nous respectons votre propriété intellectuelle. Aucune de vos informations, images, fichiers ou ressemblances ne sera partagée avec un tiers et ne sera utilisée à des fins publicitaires, marketing ou promotionnelles sans votre autorisation écrite explicite. Si vous souhaitez signer un accord NDA, veuillez contacter notre équipe pour obtenir de l'aide.
Nous suivons la norme ISO/IATF et garantissons que nous retravaillerons les produits ou les rembourserons en cas de problèmes de qualité. Le rapport dimensionnel, la certification des matériaux ou l'inspection du premier article sont fournis sur demande avant la passation de la commande.
